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Brooklyn Air Compressor System Installation

Brooklyn P&DC Air Compressor Upgrade

For: United States Postal Service

Contract: 100% Complete as of June 2014

Summary: Complete Replacement of Compressed Air System: Remove and Replace (3) 75 HP Variable Speed Compressors, Tanks, Dryers, 3000 Feet of CA Distribution Piping, Provided Temporary Systems and Replaced Exhaust Fans.

KG Power Systems: Prime Contractor, Site Work, Mechanical and Distribution Plumbing.

  • Project Management: 
    • Submittals, CPM Schedules, Weekly Schedules, Weekly Meetings, Toolbox Safety Talks.
    • On-site Foreman and Project Manager.
    • Coordinated work with USPS, zero shutdowns allowed – 24/7 Facility.  
  • Site Work & Temporary Systems:
    • Installed Temporary Exterior 150 HP Air Compressor to Power 24/7 Processing Facility.  Zero Downtime allowed.  Temporary Controls, Filters, Dryers and Bypass Piping. 
    • Demolish (3) 100 HP Compressors, Dryers, Tanks and Filters.
    • Demolish existing concrete pads, electrical and exhaust fan.
    • Form, Mix and Pour New Concrete Housekeeping Pads.
    • Rig new (3) 75 HP compressors and (2) 1550 Gallon Tanks
    • Cut Mezzanine Floor for new Exhaust Ducting. 
  • Plumbing and Mechanical Work: 
    • Installed over 3000 Feet of Compressed Air Distribution Piping in Processing Plant.  Coordinated work between three shifts, coordinated over 50 machine tie overs with no downtime allowed, temporary bypass piping and ultrasonic leak testing. 
    • Core Drill Floors.
    • Hot Work Permits and Welding associated with Pipe Fitting in Compressor Room.    
  • Electrical: 
    • Managed all aspects of new Electrical Service Installation of new Fused Disconnects, ECB’s, Line Reactors and Breaker Distribution Panel. 
    • Scheduled Shutdowns.
    • Onsite Project Manager to guide and manage Electrical Sub-Contractor. 
USPS Brooklyn P&DC Air Compressor Upgrade USPS Brooklyn P&DC Air Compressor Upgrade
   
USPS Brooklyn P&DC Air Compressor Upgrade  USPS Brooklyn P&DC Air Compressor Upgrade 
   
USPS Brooklyn P&DC Air Compressor Upgrade USPS Brooklyn P&DC Air Compressor Upgrade
   
USPS Brooklyn P&DC Air Compressor Upgrade USPS Brooklyn P&DC Air Compressor Upgrade
   
USPS Brooklyn P&DC Air Compressor Upgrade USPS Brooklyn P&DC Air Compressor Upgrade
   
USPS Brooklyn P&DC Air Compressor Upgrade USPS Brooklyn P&DC Air Compressor Upgrade
   
USPS Brooklyn P&DC Air Compressor Upgrade USPS Brooklyn P&DC Air Compressor Upgrade
   
USPS Brooklyn P&DC Air Compressor Upgrade USPS Brooklyn P&DC Air Compressor Upgrade